PROJECT

Development of a web-based calculator for HVAC production automation

Development of a web application (calculator), Excel data import and processing, Geometry-based area and cost calculations, Product classification and code generation, Export to commercial offer and BRV format, Admin panel for editing coefficients and prices, User management and multi-language support, Hosting setup and deployment

  • Industry: Industrial HVAC production automation
  • Latvia Location: Latvia
  • Delivery time: 13 weeks
  • Technologies: PHP, HTML
  • Rated: 5/5
3 months

Summary

Problem

Manual bid preparation took too long and was inefficient.

Solution

A web-based calculator automated calculations and proposal generation.

Result

Bid preparation time was reduced from days to hours.

Client story

Certus designs and builds ventilation systems for large-scale construction like malls and factories. Each new project required a custom bid - a time-consuming task where specialists manually calculated areas and prices from Excel files. It took up to three days per bid, making the process costly and slow. Certus wanted to automate this.

Working closely with 2410, they co-developed a solution where all calculations are handled automatically, with minimal input. Now, managers just upload an Excel file, and the system does the rest - from classification to full commercial offer - ready for download and client delivery in just hours.

Project overview

2410 developed a tailored online calculator for CLBK, a company producing industrial HVAC systems. The platform was built to automate complex engineering calculations, speeding up commercial bid creation while eliminating manual errors.

Users upload structured Excel files listing HVAC components. The system classifies each item using keyword logic and geometric parsing. It then calculates surface areas based on element type - ducts, elbows, transitions - applying accurate formulas. The results are displayed in a clean, interactive interface where users can adjust values, apply discounts, and export documents.

Our approach focused on backend intelligence, using ready-made UI blocks styled with Material Design to keep the interface clean and functional. Admins can fine-tune coefficients and price tables, ensuring accurate estimates. The result is a scalable web application hosted on a subdomain, ready for secure internal or external use.

This custom B2B calculator streamlines the entire workflow - from Excel import to BRV-formatted export - improving productivity, accuracy, and client response time. It’s a prime example of how web tools can modernize production planning and quotation in industrial sectors.

The client validated the accuracy of calculations and expressed high satisfaction with the system's flexibility and usability. The project was structured in phases to ensure clarity of goals and included hands-on testing. The calculator is to be hosted on the company’s domain and made available for registered users. The solution met both technical and business expectations.

- Jurijs, CLBK

Key features delivered

  • Excel import with validation and template structure
  • Product classification by keywords and geometry types
  • Surface area calculation with customizable coefficients
  • Code generation and searchable database of elements
  • Commercial proposal export and BRV file output
  • Admin panel for real-time coefficient management
  • Multilingual UI (Russian, Latvian, English)
  • Final deployment on client hosting

Technology stack

PHP HTML CSS JavaScript jQuery MySQL

The result

Faster, Smarter Workflow

After weeks of collaboration, Certus received a fully functional B2B web calculator tailored for the HVAC manufacturing industry. It transformed a previously manual, time-consuming process into a fast, accurate, and user-friendly system.

File upload page

File upload page

File upload page for the online calculator

The online calculator was deployed as a web-based internal business system, helping project managers process specifications and prepare commercial proposals in minutes, not days.

Note: Previously, engineers needed up to 3 days to prepare an accurate estimate. Now, the same process takes just a few clicks.

How it Works

  1. Upload Excel File
    The manager uploads an Excel file with listed ventilation components and specifications.
  2. Automated Geometric Calculations
    The system applies geometry-based algorithms to calculate:
    • Surface area
    • Contact area
    • Material requirements
  3. Data Display & Customization
    A dynamic table shows results, allowing users to:
    • Search or filter products
    • Edit discounts
    • Apply panel and flange types
    • Mark elements for export
  4. Commercial Offer Generation
    The user exports a ready-made Excel file formatted for commercial proposals, including all financial and technical data.
Offer generation page

Offer generation page

Offer generation page final result

Mathematical Calculations for Each Element

Ventilation system components often have non-standard shapes, which means there's no one-size-fits-all formula. Each element type requires its own geometric formulas for calculating perimeter and surface area.

This logic is built directly into the system - ensuring precision, even with complex shapes like elbows or transitions. That’s how the calculator ensures accurate material estimation and cost breakdown.

Options of modifications and sizes of ventilation system elements

Options of modifications and sizes of ventilation system elements

Options of modifications and sizes of ventilation system elements

Business Benefits

  • Time-saving: Quote generation now takes hours instead of days.
  • Error reduction: Automated calculations eliminate manual mistakes.
  • Standardized output: All estimates follow a consistent structure and format.
  • Searchable library: All generated product codes are stored and searchable.
Tip: Codes like GV30x500x300L1200 are generated automatically and reused in other internal systems (e.g., CNC machines, BRV exports).

Scalable & Maintainable

Built using PHP, MySQL, and JS/jQuery, the platform is:

  • Easy to maintain
  • Open for further integration
  • Secure for internal use or customer-facing scenarios

Admins can update:

  • Panel and flange pricing
  • Product classification rules
  • Export structure and formatting
Admin panel preview

Admin panel preview

Admin panel preview

Future Potential

This kind of online estimation system isn’t limited to HVAC. Similar calculators can benefit:

  • Industrial manufacturing
  • Construction
  • Custom fabrication
  • Engineering services
Note: By automating calculations, any company can scale faster and respond to clients quicker - without increasing overhead.

Thinking about building a similar system?

These questions come from companies exploring the development of a tailored B2B platform - like the HVAC calculator we built for CLBK. If you're looking to automate workflows, reduce manual calculations, or build internal tools with real business impact, this should help you get clarity.